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Automotive Products

We will introduce examples of adoption oc SWCC Group Company products in automotive parts

SWCC Flat Bar with Coating for High-Voltage Busbars

Overview

SWCC's coated flat bar eliminates the need for dies through wire forming processing. It contributes to improved yield and space savings in busbar manufacturing.

Features

■ Excellent formability with high resistance to bending and torsion
■ Advantageous for welding processes
■ Superior electrical conductivity

Applications

Long busbars connecting devices within BMS requiring complex precision processing

High-Voltage Busbar
High-Voltage Busbar

EV・HEV
EV・HEV

Copper Wire for Battery Terminals (Oxygen-Free Copper Wire)

Overview

SWCC's oxygen-free copper is a high-performance oxygen-free copper, optimized through dip forming systems to achieve copper purity of 99.99% or higher (4N) and oxygen content controlled to less than 10 ppm.

Features

■ Minimal copper powder generation during cold forging
■ High ductility and excellent conformability to dies
■ Superior electrical conductivity

Applications

Lithium-ion battery terminals, high-voltage harness terminals

Battery
Battery

Terminals
Terminals

Winding Wire for Automotive Motors (Flat Wire)

Overview

Increasing the coil's packing density enables smaller, more efficient motors and transformers. Our fine flat wire accommodates a wide range of applications, improves coil magnetic field efficiency, and contributes to smaller, lighter, and more efficient equipment.

Features

■ Enables high coil packing density and high current capacity
■ Excellent frequency characteristics allow production of coils with high magnetic field efficiency
■ Superior insulation at corners achieved through proprietary processing technology

Applications

High-efficiency coils for automotive inductors, converters, ECUs, reactors, etc.

EV・HEV Drive Motor
EV・HEV Drive Motor

Inverters, Converters, and Reactors
Inverters, Converters, and Reactors

Automotive Heater Wire
(Copper-Silver Alloy Wire)

Overview

With the electrification of automobiles, demand for heater devices such as seat heaters and steering wheel heaters is increasing.
We supply highly reliable heater wire made from high-strength enameled wire.

Features

■ High Strength ⇒ Over 3 times that of pure copper, comparable to stainless steel
■ High Conductivity ⇒ 60-90% IACS
■ Excellent Flexural Resistance ⇒ Over 70 times that of pure copper bare wire

Applications

Electrical components such as fine-gauge lead wires, small motors, coils, and heater wires
(Steering wheel heaters, seat heaters, battery heaters)

Copper-Silver Alloy Wire
Copper-Silver Alloy Wire

Seat Heater
Seat Heater

Litz Wire

Overview

Litz wire consists of multiple enameled wires twisted together, with its name derived from the German word "Litz" (meaning "to twist").
SWCC's Litz wire suppresses the increase in AC conductor resistance caused by the skin effect and proximity effect characteristic of high frequencies, thereby preventing temperature rise.

Features

■ Minimizes the increase in AC conductor resistance caused by high frequencies, suppressing temperature rise
■ Enables higher efficiency, smaller size, and energy savings in equipment
■ Excellent flexibility and good winding workability
■ Wire type, number of strands, and wire diameter can be selected as required

Applications

Coils for non-contact power supply, high-frequency equipment, inverters, transformers, motors, heating devices (IH), etc.

Litz Wire
Litz Wire

Coils For Non-contact Power
Coils For Non-contact Power

High-Speed Transmission Cable

Overview

As ADAS functionality becomes more advanced, the volume of information handled by cameras and sensors continues to increase.

Features

■ Excellent transmission performance up to high-frequency bands
■ Achieves low skew (intra-pair skew of 10 ps/m or less)
■ Superior noise resistance

Applications

■ Transmission between in-vehicle sensors/cameras and ECUs
■ Transmission between ECU units

Standards

IEEE 802.3ch Multi-Gig Automotive
Ethernet PHY 10GBASE-T1

High-Speed Transmission Cable
High-Speed Transmission Cable
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